Cambridge Heat Treating Inc. is a one-stop shop for custom heat treating. Introduction. Additionally, the ion nitriding process improves the metallurgical properties of the steel. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. 105 York Street Our foremost specialty is Ion Nitriding. Kassir. That’s why our process is the cleanest and most efficient available. Also, no separate heating is required as the plasma provides sufficient heating of the component's surface to reach the process temperature of typically 500°C. Our process also reduces cycle times. The plasma process is a thermal process performed in a vacuum environment. This process will produce a diffused layer 0.0005" to 0.024" deep. MPT in Valencia, CA was founded in 1986 by A.B. Plasma nitriding is a smart choice whenever parts are required to have both nitrided and soft areas. Welcome to the premier industrial source for Plasma Nitriding Services in Michigan. Providing consistent high quality products and services to our customers at competitive prices, while being in strict compliance with all environmental, safety and health regulations. The process was developed in the 1920's as an alternative to the gas nitriding process. Most customers deliver to our plants themselves. The Ion Nitriding Process. For over 30 years we have been a reliable provider of plasma ion nitriding. Plasma ion nitriding produces a strong surface with minimal part distortion. Salt Bath Nitriding Xylan Coating Phosphate Conversion. "Gary (AHT Founder) is still the man most responsible for making Plasma nitriding a mainstream process in North America.” TheMonty.com, Publication. The appropriate core hardness is necessary to support the formed metallurgical case when the gear is nitrided. As a result, the system automatically switches to the next vessel to keep running. (715) 330-5027 Plasma Nitriding is an established and successful process particularly important for precision machined parts. MPT has 570 cubic feet of processing capacity total. At Metal Plasma Technology (MPT) in Valencia California, we are experts in plasma ion nitriding. We have been doing this since 1986 and our staff has all the expertise in this field. https://plasma-nitride.com/wp-content/uploads/2019/09/MPT-PROMO_FINAL.mp4. Proper masking design ensures parts are case hardened in precise locations. The benefit of this system is the operation executes at lower temperatures than other case hardening methods. The process was developed in the 1920's as an alternative to the gas nitriding process. I deal with several vendors daily and AHT is on the top of the list with very few other vendors with good turnaround time. Our rapid turnaround time surpasses the industry standards. Plasma ion nitriding and corrosion protection treatments for clients in Green Bay, WI and across the USA. The advantages of gaseous nitriding processes can be surpassed by plasma nitriding. We perform advanced case hardening on a wide variety of steels. 1. MPT operates dual vessel systems. Plasma nitriding experiments were conducted on AISI 304L steel in a temperature range of 375–475°C using pulsed-DC plasma with different N2–H2 gas mixtures and treatment times. The process uses a Plasma discharge of Hydrogen and Nitrogen gases both to heat the steel surfaces and to supply Nitrogen ions for Nitriding. Ion (Plasma) nitrocarburising is a heat-treatment, similar to Plasma Nitriding, but a small percentage of an additional gas is added in the the vacuum chamber during the process. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. We will process virtually any shape or size part. Pulsed Plasma Nitriding is a pulse glowing discharge is an efficient method to increase hardness and wear resistance of metals and alloys. Founded in 1982, we have based our business on the principles of exemplary quality and service at a reasonable price. Plasma nitriding is one of the most important surface modification technologies. These advantages combine to save our customers time and money. Read More. MPT is committed to helping the environment. Finally, nitrogen combines with other elements within the metal (iron, manganese, chromium etc.) Effective case depths of up to 0.020-inch are formed in order to provide increased wear, fatigue and corrosion resistance properties. Additionally, MPT has the largest plasma ion nitriding furnace available. We process large part quantities in just a single run. Plasma nitriding can be further branched out into plasma nitrocarburising. We have been NADCAP accredited since 2003. For application results and more application areas that have experienced performance increases from the plasma nitriding process choose the Applications option from the menu. We have the capacity and capability to provide quality processing of any part size and shape. Here at MPT in Valencia California, our process is unique compared to other case hardening methods. The Plasma vs. Chrome option on the menu bar will provide a comparison of the two processes. Brake disc stress relieving nitride process and general production gas nitrding for hard surface and low surface friction coefficient requirements. Plasma Nitriding, also referred to as ion nitriding, is a diffusion process that improves the wear resistance and fatigue properties of the product being nitrided. Favoured for components that are subjected to heavy loading, nitriding imparts a high surface hardness which promotes high resistance to wear, scuffing, galling and seizure. Our expertise is backed by the know-how of ion/plasma nitriding and an innovation focus. Choose the Plasma Process option from the menu to learn more about the plasma nitriding process. Plasma nitriding, known also as ion nitriding is a form of case hardening process. IBC provides advanced surface treatments for applications requiring significant wear and corrosion resistance. Reliable, economical and fast. Operating at lower temperatures drastically reduces part distortion. For a comparison of the two processes choose the Plasma vs. Gas option from the menu. Fatigue strength is increased mainly by the development of surface compressive stresses. Nitriding in pulse glowing discharge (Plasma Nitriding or Ion Nitriding) is an efficient method to increase hardness and wear resistance of metals and alloys. Nitriding in pulse glowing discharge (PLASMA nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. By choosing the Hardness Chart option from the menu you will see the recommended core hardness, the case depth and the hardness you can expect from the nitride layer. Ion Plasma Nitriding. Particularly when applied to higher alloyed steels, plasma nitriding imparts a high surface hardness which promotes high resistance to wear, scuffing, galling and seizure. Plasma nitriding; These processes offer to the engineer, the ability to pre-treat the steel in order to develop the required core hardness and tensile strength. The case depth achieved is dependent on the alloy being nitrided. This permits a softer inner core, while providing a strong, durable and wear resistant surface that is not brittle. These companies offer a comprehensive range of Plasma Nitriding Services, as well as a variety of related products and services. Plasma Ion Nitriding is a process for surface treatment of metal parts to make them resistant to wear and fatigue.Parts to be treated are placed in a vacuum chamber and a high DC voltage (typically around 1000 volts) is established between the parts and the chamber wall. The hardness achieved is dependent on the alloy constituents in the steel. Nitriding and nitrocarburising are low temperature, low distortion "thermochemical" heat treatments carried out to enhance the surface properties of finished or near finished ferrous components. At Metal Plasma Technology (MPT) in Valencia California, we are experts in plasma ion nitriding. Plasma Nitriding We offer the widest range of Plasma Nitriding and Plasma Nitrocarburising facilities available in the UK. Plasma Nitriding, also referred to as ion nitriding, is a diffusion process that improves the wear resistance and fatigue properties of the product being nitrided. For more information on the results you can expect from plasma nitriding, choose the Plasma Engineering Information option from the menu. Our services have been provided to customers in aerospace, power generation, defense, automotive, medical, commercial and other applications for agencies in the United States and abroad. This helps lower materials cost. We perform advanced case hardening  on a wide variety of steels. IBC's innovative processes are based on low-pressure plasma and thermo-chemical reactions and have been used with exceptional results for over 15 years. The Ion-Plasma Nitriding process is accomplished inside a vacuum chamber with a precisely controlled atmosphere of nitrogen, hydrogen and other gases. The companies featured in the following listing offer a comprehensive range of Plasma Nitriding Services, as well as a variety of related products and services. The plasma process is an excellent choice for demanding abusive environments where standard coatings and platings will fail. This means we are running 24/7/365. This gas is a carbon containing one, that helps for the formation of a bigger compound (white) layer, that is formed on top of the diffusion zone. Basic technological advantage of the method is the low temperature at which the process takes place resulting in negligible volume deformations. Same day quotes. A very high degree of control of the case depth and compound layer is achieved by this form of Nitriding. Our 30 000 square foot facility, on 6 acres of land is located in close proximity to the 401, in the heart of Cambridge, Ontario. Then nitrogen atoms incorporate into the surface of the metal, cleaning the surface and diffusing into the metal. Kennebunk, Maine 04043, NCT Adds the First of Our Newest Generation Cathodic Arc Coating Systems the M-Arc G2, Northeast Coating Technologies Continues to Grow in Kennebunk. The process was developed in the 1920's as an alternative to the gas nitriding process. This allows us to run parts while loading other vessels. Welcome to the premier industrial source for Plasma Nitriding Services. Plasma nitriding is a similar process to plasma carburising, but with the use of a nitrogen-hydrogen gas mixture rather than a hydrocarbon to produce the glow discharge plasma. When the nitrogen ions bombard the part they heat up the … Call today! to form a hard-outer case. This process supports the aerospace, defense, power generation, oil, gas, automotive, medical, and commercial industries. The atmosphere is ionized using a combination of convection heating and pulse-DC electrical current, resulting in atomic absorption of nitrogen into the surface of metal components in the chamber. For a comparison of the two processes choose the Plasma vs. Gas option from the menu. Fatigue strength is increased mainly by the development of surface compressive stresses. Forging, stamping and blanking, are just a few of the applications that enjoy substantial performance increases from the plasma nitriding process. Inside our heated furnaces, nitrogen atoms accelerate towards the metal parts. Mission Statement. It is an extension of conventional nitriding process, utilizing plasma discharge physic to diffuse nitrogen into the surface of a ferrous alloy. Nitriding is a highly specialized surface hardening treatment that produces a thin but high hardness case on a wide variety of steels. This process can be used for a … Each of our sites delivers Nitriding on a fast turn-around basis throughout the UK, and we have courier services into Ireland, Wales and Scotland. Accurate Ion Technologies was established in 1998 with the introduction of the ECO-GLO™ process for Ion-Plasma Nitriding. Heading: Plasma Nitriding Services, City: Gurgaon NCR, Results: Bhat Metal Research Limited, Involvements: Bhat Metal Research Limited Metals Heat Treatment Services near me with phone number, reviews and address. Ion nitriding, or plasma nitriding, is currently one of the most technologically advanced methods for case hardening of steel components. PLASMA NITRIDING PROCESS. Crank and Cam shaft nitriding (Nitro Coating) for performance automotive applications. We are fully NADCAP accredited for heat treating and aerospace quality systems. The ion nitriding process is carried out in a vacuum vessel where a high-voltage electrical charge forms plasma, causing nitrogen ions to accelerate and impinge on the metal. This Plasma Nitriding process hardens stainless steel and titanium alloys. Plasma Nitriding, also referred to as ion nitriding, is a diffusion process that improves the wear resistance and fatigue properties of the product being nitrided. The significant advantage of nitriding over other surface hardening processes is that the case hardness is developed without quenching and subsequent distortion issues. Commonly our in-house logistics organisation collect materials from our plants overnight, and delivers into your plant first thing in the morning. The basic technological advantage of this method is the low temperature at which the process is conducted, resulting in … Quality Heat Treating. Heading: Gas Nitriding, City: Faridabad, Results: Shiva Automat, Involvements: Gas Carbo Nitriding Gas Carbonizing Shiva Automat near me with phone number, reviews and address. As a result, we follow the strictest quality standards. ECO-GLO™ is the most advanced case-hardening process available today for steel materials. The plasma process is a thermal process performed in a vacuum environment. The basic technological advantage of this method is the low temperature at which the process is conducted (800-1200°F), resulting in very small dimensional deformations and distortions. The wide range of possible temperatures and case depths, which allow adjustment of different properties of the treated parts, give gas nitriding a broad field of applications. MPT also employs experts in masking design. This process supports the aerospace, defense, power generation, oil, gas, automotive, medical, and commercial industries. GAUGE PLATE IMPORTERS. With an interesting full package service, ION HEAT offers nitriding processing systems that guarantee temperature uniformity, control of energy consumption and an effective return on investment. MPT follows all procedures and quality standards required by NADCAP. Out into plasma Nitrocarburising facilities available in the morning, certification and keyword filters, to help refine... 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